Robert Pipe Processing Line Customized With Tube Bending +Cutting +Punching+ Chamfering +Tube End Forming Function
Regarding metal pipe bending, cutting, punching, chamfering, pipe end forming, and robot loading fully automatic production lines, the introduction is as follows:
This fully automatic metal pipe processing production line integrates pipe bending, cutting, punching, chamfering and pipe end forming, realizing one-stop automated processing from metal pipe loading to finished product unloading.
The production line first uses a pipe bending machine to perform three-dimensional bending of pipes in multi-axis directions, which can realize the processing of curved pipes of different shapes. The pipes then enter the fly cutting machine for cutting, precisely controlling the length of each pipe. The cut pipes are loaded by a 6-axis multi-joint industrial robot to accurately position and transfer the pipes.
The loaded pipe will enter the punching machine for punching and chamfering. The punching machine uses a CNC system to link with the manipulator, which can accurately punch the hole position and hole shape according to the programming requirements. At the same time, chamfering is performed to remove burrs left during cutting to ensure that the pipe has no wounds.
Finally, the pipe enters the pipe end forming machine and undergoes processes such as end face expansion and shrinking to complete the end processing of the pipe and become the finished pipe. After the finished product is cut, the inspection device will automatically check the key dimensions and appearance of the pipe. Non-conforming items will be automatically removed.
The entire production line realizes fully closed automated operations from loading, positioning, bending, cutting to final processing, greatly reducing manual participation and improving production capacity and product consistency. This design can provide flexible, efficient and high-quality automation solutions for pipe production.
Production line configuration:
1.Automatic loading rack.
2.Five-position tube end forming machine
3.Pipe Cutting Machine (Customized)
4.Hydraulic punch press
5.Automatic pipe bending machine
6.Single-station tube end forming machine
7.Master control cabinet
8. Robot
Some applications of this automatic pipe production line:
1. Automobile exhaust system
A large number of bent pipes are required in automobile exhaust systems, and there are strict requirements on pipe diameter and curvature. This production line can accurately bend exhaust pipes of different shapes according to CAD files, greatly improving manufacturing efficiency.
2. Household air conditioning pipelines
Copper pipe connection diagrams for air conditioners vary and require precise cutting, bending and end-facing of the copper pipes. The production line can be programmed and processed according to different needs to ensure that each pipe fits perfectly.
3. Steel structure construction
A large number of prefabricated elbows and pipe reductions are required in steel structure construction. This automated production line can output according to architectural design drawings, bringing steel pipe processing into the CNC era.
4. Mechanical instrument piping
Instrument pipelines require smooth changes and natural transitions in the pipeline. The production line uses multi-axis bent pipes to be more flexible and meet the requirements of instrument pipelines.
5. Ship pipelines
Marine pipelines require precise pipe diameters and smooth elbows. This production line applies CNC pipe bending technology to achieve precision pipeline processing.
The above application scenarios have high requirements for pipe processing quality and efficiency. The application of this automatic production line can increase output, quality stability, and reduce manufacturing costs. It is suitable for automated pipe manufacturing in a variety of industries.
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